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Twin station spinnig KYB line

Khandsa · Special process · Asset Code: 9050000094
72%
Overall Completion
Project Details
Machine Number
SPM809
Customer
Gabriel-Khandsa
IO Number
-
Design Lead
Prabhakaran
Designer
Mallikarjun
Supplier
GTRP
Cost (MINR)
4.5
Target
September
Current Status
Working for the panel integration
Work Activities: Field wiring & testing
Stage Completion
Stage A 100%
Stage B 100%
Stage C 75%
Stage D 93%
Stage E 64%
Stage F 0%
Milestones
Std Release Std Ordered Mfg Release Mfg Ordered Inspection Assembly Internal Trial Despatch Commissioning Manuals
Materials Summary · Manufacturing & Boughtouts As of 02-11-2026

No BOM uploaded yet - upload the Standard BOM to see the materials summary.

By Type

No BOM cost recorded yet.

Budget vs Actual Cost (MINR) vs live BOM cost

Needs both a Cost (MINR) budget and a BOM upload to compare.

Process Flow Checklist
Export to Excel

Task Description Status Planned Start Planned End Actual Start Actual End Remarks
A1 Capex transfer from plant Completed 11-09-2026 15-09-2026 16-09-2026 16-09-2026 Testing Desc1
A2 IO number/CWIP Asset code generation Completed 12-09-2026 16-09-2026 - - Testing Desc2
A3 Project kick-off meeting from Design lead Completed 13-09-2026 17-09-2026 - - Testing Desc3
A4 Design review for cost reduction Completed 14-09-2026 18-09-2026 - - Testing Desc4
A5 Design review for project lead time reduction Completed 15-09-2026 19-09-2026 - - Testing Desc5
A6 Design review for routing & planning Completed 16-09-2026 20-09-2026 - - Testing Desc6
A7 Design review for alignment mandril Completed 17-09-2026 21-09-2026 - - Testing Desc7
A8 Test chart discussion with Design lead Completed 18-09-2026 22-09-2026 - - Testing Desc8
A9 Receiving of standard BOM &Circuits Completed 19-09-2026 23-09-2026 - - Testing Desc9
A10 Receiving of manufacturing parts &pheriperals Completed 20-09-2026 24-09-2026 - - Testing Desc10
A11 Receiving of fasteners list Completed 21-09-2026 25-09-2026 - - Testing Desc11
A12 Receiving of sub assembly drawings ,test chart Completed 22-09-2026 26-09-2026 - - Testing Desc12
A13 Receiving of Customer documents(DAP,DAP-MOM,Customer checksheet,process parameters) Completed 23-09-2026 27-09-2026 - - Testing Desc13
A14 Electrical Design Review/ Part list preparation Completed - - - 24-10-2026 -
A15 Electrical BOM Preparation Completed - - - 24-10-2026 -

Task Description Status Planned Start Planned End Actual Start Actual End Remarks
B1 RFQ to suppliers /Vendor selection Completed 24-09-2026 28-09-2026 - - Testing Desc14
B2 Categorization of parts in to 3 segments ( critical ,medium , normal type) Completed 25-09-2026 29-09-2026 - - Testing Desc15
B3 Cost comparison/optimization /cost reduction data submission to CFT Completed 26-09-2026 30-09-2026 - - Testing Desc16
B4 Electrical items RFQ/ Quotation /Negotiation Completed - - - 24-10-2026 -
B5 Critical parts ordering Completed 27-09-2026 01-10-2026 - 24-10-2026 Testing Desc17
B6 Release of control panel Completed - - - 24-10-2026 -
B7 Medium &Normal category ordering Completed 28-09-2026 02-10-2026 - 24-10-2026 Testing Desc18
B8 Electrical items (field materials) PO release Completed - - - 24-10-2026 -
B9 PO release to suppliers and confirmation /PO approvals Completed 29-09-2026 03-10-2026 - - Testing Desc19
B10 Cash purchase items procurement Completed 30-09-2026 04-10-2026 - - Testing Desc20
B11 Panel inspection & validation Completed - - - 24-10-2026 -
B12 Parts receipt (Critical parts) & Storage in pallets and racks with identification tag Completed 02-10-2026 06-10-2026 - 24-10-2026 Testing Desc22
B13 Parts receipt (M&Nornal parts) & Storage in pallets and racks with identification tag Completed 03-10-2026 07-10-2026 - 24-10-2026 Testing Desc23
B14 STD parts procurement & material receipt Completed - - - 24-10-2026 -
B15 Receipt of control panel and field materials Completed - - - 24-10-2026 -

Task Description Status Planned Start Planned End Actual Start Actual End Remarks
C1 Trails parts requirment list receipt from design lead Completed - - - 24-10-2026 Testing Desc24
C2 Follwup with Customer plant for trail parts Completed - - - 24-10-2026 Testing Desc25
C3 STO preparation and communication to customer Completed - - - 24-10-2026 Testing Desc26
C4 Receipt of trail parts at shop floor NotStarted - - - - Testing Desc27

Task Description Status Planned Start Planned End Actual Start Actual End Remarks
D1 Study all the drawings for assembly Completed - - - 24-10-2026 Testing Desc28
D2 Full kit assembly preparation based on BOM and Assembly dwgs Completed - - - 24-10-2026 Testing Desc29
D3 Base frame scrapping & painting ,levelling Completed - - - 24-10-2026 Testing Desc30
D4 Panel layout design & DAP approval for control panel Completed - - - 24-10-2026 -
D5 Sub assembly completion Pending - - - - Testing Desc31
D6 Preparation of interlock matrix, address mapping IP list documentation Completed - - - 24-10-2026 -
D7 Full assembly completion & alignment as per agreed document Completed - - - 24-10-2026 Testing Desc32
D8 Alignment approval from design lead Completed - - - 24-10-2026 Testing Desc33
D9 HMI Screen Developing Completed - - - 24-10-2026 -
D10 Doweling for all assemblies Completed - - - 24-10-2026 Testing Desc34
D11 Pneumatic piping +pheriperals assy Completed - - - 24-10-2026 Testing Desc35
D12 Study Technical document, components drawings & RFQ Completed - - - 24-10-2026 -
D13 Manual Operation Sequence Completed - - - 24-10-2026 -
D14 Auto / Step Mode Operation Sequence Completed - - - 24-10-2026 -
D15 Preparation of panel /field wiring Completed - - - 24-10-2026 -

Task Description Status Planned Start Planned End Actual Start Actual End Remarks
E1 Electrical field wiring completion/power-on Completed - - - 24-10-2026 -
E2 Check Short Circuit Test in the Panel (No Short Circuit) Completed - - - 24-10-2026 -
E3 Checking Supply voltage between the Neutral to Earth (Less Than 1V) Completed - - - 24-10-2026 -
E4 Checking Supply voltage between the Phase (R,Y,B - 415V) / (Phase to Neutral - 230V) Completed - - - 24-10-2026 -
E5 PLC Inputs & Output and Manual Movement Testing Completed - - - 24-10-2026 -
E6 Safety Device Testing (E-Stop & Door Switch) Completed - - - 24-10-2026 -
E7 Step/Auto mode testing Completed - - - 24-10-2026 -
E8 DAP document checking &sign off with CFT InProgress - - - - -
E9 Safety check sheet completion & sign off with CFT InProgress - - - - -
E10 Dry run of machine for > 12 hrs for heat ,noise etc InProgress - - - - -
E11 Internal trails with min 3 hrs dry run
File required to complete
InProgress - - - - -

Task Description Status Planned Start Planned End Actual Start Actual End Remarks
F1 Customer visit followup & equipment readiness as per agreed DAP NotStarted - - - - Testing Desc42
F2 Customer trails completion for agreed application NotStarted - - - - Testing Desc43
F3 Trail report preparation and signoff with CFT NotStarted - - - - Testing Desc44
F4 Preparartion of MOM and sign off with CFT NotStarted - - - - Testing Desc45
F5 Design error list preparation and submission to design lead NotStarted - - - - Testing Desc46
F6 RFQ for machine packing & transportation NotStarted - - - - Testing Desc47
F7 Machine load details sharing to transporter NotStarted - - - - Testing Desc48
F8 STO PO followup with customer /Invoice preparation NotStarted - - - - Testing Desc49
F9 MOM points closure and communication to customer NotStarted - - - - Testing Desc50
F10 Photos & Videos of equipment NotStarted - - - - Testing Desc51
F11 Manuals (Mechanical +Electrical ) printouts NotStarted - - - - Testing Desc52
F12 Machine packing NotStarted - - - - Testing Desc53
F13 Trials Parts STO closure or scrap clearence NotStarted - - - - Testing Desc54
F14 Insurance confirmation &Machine dispatch NotStarted - - - - Testing Desc55
F15 Communication to customer about machine dispatch NotStarted - - - - Testing Desc56
F16 Commissioning site readiness document preparation and submission to customer NotStarted - - - - Testing Desc57
F17 Machine installation & commissioning for agreed models NotStarted - - - - -
F18 Trails & observation points closure NotStarted - - - - -
F19 Training -Operators/Maintenance/TSG & handover NotStarted - - - - -
F20 MOM points closure and signoff NotStarted - - - - -
Bulk update via Excel: export the current checklist, edit Status/Start Date/End Date/Note, then upload it back here. Matched by Task Number, so reordering or renaming other columns is safe.
Upload history
  • 16-09-2026 23:53 · Twin station spinnig KYB line_Checklist_20260916 (1).xlsx (57 updated of 57 row(s)) by contact@themars.in · Download
  • 16-09-2026 16:20 · Twin station spinnig KYB line_Checklist_20260916 (1).xlsx (57 updated of 57 row(s)) by contact@themars.in · Download
  • 16-09-2026 16:19 · Twin station spinnig KYB line_Checklist_20260916 (1).xlsx (57 updated of 57 row(s)) by contact@themars.in · Download
  • 16-09-2026 16:17 · Twin station spinnig KYB line_Checklist_20260916 (1).xlsx (57 updated of 57 row(s)) by contact@themars.in · Download
  • 16-09-2026 16:15 · Twin station spinnig KYB line_Checklist_20260916 (1).xlsx (57 updated of 57 row(s)) by contact@themars.in · Download
Standard BOM (Bill of Materials) BOM Total Cost: 0.00 · FY 2026-27

Live BOM: 0 material(s) · total cost 0.00 - re-uploading overwrites a material already here (matched by Part No. + Specification) and adds anything new; it never removes existing materials.

As per file
Plant: -
Machine: Twin station spinnig KYB line
Asset Code: 9050000094
Assly. No.: -
Assy Des.: STANDARD PARTS
This project's own values
Plant: Khandsa
Machine: Twin station spinnig KYB line
Latest upload (file contents)
File: Standard_BOM_Template.xlsx
That file had: 51 line(s), total 1,101,956.05
By contact@themars.in on 11-09-2026 18:29
Assembly No.TypeCriticalPart No.Specification DescriptionQtyMakeUnit Price Total PricePO NoPO DateSupplier Ordered QtyReceived QtyPending QtyStatus
Previous uploads
  • 11-09-2026 18:17 · Standard_BOM_Template.xlsx (51 lines, 1,032,749.65) by contact@themars.in · Download
  • 11-09-2026 17:40 · Standard_BOM_Template.xlsx (51 lines, 1,101,956.05) by contact@themars.in · Download
  • 11-09-2026 17:38 · Standard_BOM_Template.xlsx (51 lines, 1,101,956.05) by contact@themars.in · Download
  • 11-09-2026 17:14 · Standard_BOM_Template.xlsx (51 lines, 1,101,956.05) by contact@themars.in · Download
  • 10-09-2026 15:59 · Standard_BOM.xlsx (115 lines, 2,403,478.05) by contact@themars.in · Download
  • 10-09-2026 15:58 · Standard_BOM.xlsx (115 lines, 2,403,478.05) by contact@themars.in · Download
  • 10-09-2026 15:48 · Standard_BOM.xlsx (115 lines, 2,403,478.05) by contact@themars.in · Download
  • 10-09-2026 14:25 · Standard_BOM.xlsx (115 lines, 2,403,478.05) by contact@themars.in · Download
  • 10-09-2026 13:58 · Standard_BOM_Template.xlsx (51 lines, 1,032,749.65) by contact@themars.in · Download
  • 10-09-2026 13:56 · Standard_BOM_Template.xlsx (51 lines, 1,036,349.65) by contact@themars.in · Download
  • 10-09-2026 13:01 · Standard_BOM.xlsx (115 lines, 2,403,478.05) by contact@themars.in · Download
Download current file
Timeline & Gantt Chart (Plan vs Actual)

A curated set of milestones, each covering a range of Process Flow Checklist tasks - each one shown as a weekly Plan row and Actual row, filled in for every calendar week its dates span. Nothing here is editable directly; update the checklist instead, or the milestone list itself under Master Data → Gantt Milestones.

Milestone Wk38 Wk39 Wk40 Wk41 Wk42 Wk43 Wk44 Wk45 Wk46 Wk47 Wk48 Wk49 Wk50 Wk51 Wk52 Wk53 Wk1 Wk2 Status
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
2026 2026 2026 2026 2026 2026 2026 2026 2026 2026 2026 2026 2026 2026 2026 2026 2027 2027
Design review for Mfg/assembly Delayed
Design review for routing & accessibility Delayed
STD BOM release Delayed
Electrical BOM release On track
STD RFQ, order finalization & PO release Delayed
Electrical order release Delayed
Manufacturing BOM release Delayed
Mfg RFQ, order finalization & PO release Delayed
Manufacturing & Procurement Delayed
Electrical items Procurement On track
Standard items Procurement On track
Assembly & Alignment completion On track
Electrical wiring & routing completion On track
Internal Testing On track
Trial-1 at GTRP On track
Despatch On track
Row 2 of the header is the project week number since the first shown week. Plan   Actual (on track)   Actual (delayed)